Specialized Part Racks

 

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Three M Tool's greatest strength is our innovative designs to hold difficult parts.  We successfully build custom baskets to hold very large parts, very delicate medical and optical parts, parts with numerous holes holes to be cleaned, and part families that need Poka-Yoke mistake proof loading. We use 3-D computer modeling to test the fit the parts into our baskets, and when possible, test fit the baskets into into the production machinery, finding problems before any materials are cut.  Below are examples of some recent part-specific custom baskets and racks.

Three M Tool Part #OMA-151107

Three M Tool Part #OMA-151107

Specialized part racks

Application: Stainless Steel Dip and Drain Insert for use in Cleaning Process
Size:

14-1/2"L x 11"W x 1-1/2"H
Approximate Outside Dimensions 

Features:
  • 1/4" Dia. rod handles
  • Handle support frame
  • Four 1/8" rod hinge loops on handles
  • 1/8" rod part support frame with two 1/8" spring rods, six 1/8" thick water jet polypro parts attached to rack
  • 11-1/2"W closed in tank
  • 13-15/16"W after applied pressure insert is in open drain position
  • Electro-Polished after fabrication

 

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Three M Tool Part #OMA-151107

Three M Tool Part #OMA-151107

Three M Tool Part #LSS-130901

Three M Tool Part #LSS-130901

Specialized part racks

Application: Stainless Steel Pin Rack
Size:

13-3/8"L x 9-5/8"W x 1/2"H
Approximate Outside Dimensions 

Features:
  • 3/16" Dia. rod frame 
  • 2-1/2"H 1/8" rod pins and pin supports
  • Bottom support
  • Four added 5/8" feet
  • To hold 48 customer parts
  • 304 Stainless Steel construction throughout
  • Nylon Coated after fabrication

 

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Three M Tool Part #LSS-130901

Three M Tool Part #LSS-130901

Three M Tool #TAF-251605

Three M Tool Part #TAF-251605

Specialized part racks

Application: Stainless Steel Carrier Basket to hold first stage Low Pressure Turbine Blades in the Aerospace Industry
Size:

25-3/4"L x 16-3/4"W x 7-3/4"H
Approximate Outside Dimensions 

Features:
  •  1/2" Dia. rod frame
  • gusseted vertical supports and two inverted Vee handles
  • Five 1/2" x 1/2" square bars to support plate and protector sheet
  • 1/8" thick plate laser cut
  • 3/4" thick Delrin protector sheet machined 
  • 1/8" plate and protector sheet held to frame with nine 1/4-20 hex-head bolts and nuts
  • 1/8" x 2" x 2-1/2" ID plate engraved 
  • 304 Stainless Steel construction throughout
  • Black Oxide finish after fabrication (excluding protector sheet and hardware)

 

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Three M Tool #TAF-251605

Three M Tool #TAF-251605

Three M Tool #PSS-272004

Three M Tool Part #PSS-272004

Specialized part racks

Application: Stainless Steel Carrier Basket to hold parts through Cleaning Process
Size:

27"L x 20"W x 3-7/8"H
Approximate Outside Dimensions 

Features:
  • 5/16" Rod Frame
  • Straight vertical supports 
  • Double frame bottom
  • No Handles
  • 1/4" rod part profiles
  • Holds 6 parts
  • 304 Stainless Steel
  • Natural Finish

 

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Three M Tool #PSS-272004

Three M Tool #PSS-272004

Three M Tool #DLT-241610-567

Three M Tool Part #DLT-241610-567

Specialized part racks

Application: Stainless Steel Carrier Basket to hold vertical fins for turbine fan blades for rebuilding Jet Engines in the Aeronautical Industry
Size:

24"L x 17-5/16"W x 10-1/4"H
Approximate Outside Dimensions 

Features:
  • Stage 5, 6, and 7 Vane Basket
  • 5/16" Dia. rod perimeter frames
  • Two 5/16" dia. rod "lipped handles" (for rack engagement)
  • Two 5/16" dia. rod dual grip handles with hoist hook lifting vees (baskets are stackable)
  • Three intermediate grid levels with 1/8" dia. intersecting rods to create sixty 1/2" x 1/2" spaces for shafts, Third level on 2-1/4" centers to avoid vane contact
  • One ID Tag with up to seven lines of 3/16" Laser-etched text welded to end 
  • Hold 60 parts
  • 304 Stainless Steel construction throughout
  • Natural finish

 

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Three M Tool #DLT-241610-567

Three M Tool #DLT-241610-567

Three M Tool #DLT-241610-4

Three M Tool Part #DLT-241610-4

Specialized part racks

Application: Stainless Steel Carrier Basket to hold vertical fins for turbine fan blades for rebuilding Jet Engines in the Aeronautical Industry
Size:

24"L x 17-5/16"W x 10-1/4"H
Approximate Outside Dimensions 

Features:
  • Stage 4 Vane Basket
  • 5/16" Dia. rod perimeter frames 
  •  Two 5/16" dia. rod "lipped handles" (for rack engagement)
  •  Two 5/16" dia. rod dual grip handles with hoist hook lifting vees (baskets are stackable)
  • Three intermediate grid levels, two with 1/8" dia. intersecting rods to create one-hundred-four 1/2" x 1/2" spaces for shafts, Third level on 1-3/8" centers to avoid vane contact.
  • One ID Tag with up to seven lines of 3/16" Laser-etched text welded to end 
  • Holds 104 parts
  • 304 Stainless Steel construction throughout
  • Natural finish

 

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Three M Tool #DLT-241610-4

Three M Tool #DLT-241610-4

Three M Tool Part #BAE-140903

Three M Tool Part #BAE-140903

Specialized part racks

Application: Stainless Steel Rectangular Basket for use in Cleaning Process
Size:

13-3/4”L x 11”W x 4-3/4”H
Approximate Outside Dimensions 

Features:
  • 1/4” dia. rod frame
  • 1” dual grip handles
  • bottom and sides lined with 3 mesh x .063” woven wire (.270” openings)
  • Removable Divider Insert to hold circuit boards
  • 304 stainless steel construction throughout
  •  Electro-Polished finish

 

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Three M Tool Part #BAE-140903

Three M Tool Part #BAE-140903

Three M Tool Part #NMA-302002

Three M Tool Part #NMA-302002

Specialized part racks

Application: Stainless Steel Annealing Racks for use in Heat Treating Process
Size:

30-21/32"L x 21-13/32"W x 3"H
Approximate Outside Dimensions 

Features:
  • 5/16" Dia. rod frame with straight vertical supports and conveyor bottom
  • Two parallel and concentric levels of 3/16" dia. rod grids creating one-hundred seventy-six 1-21/32" x 1-21/32" part locations
  • Third bottom level lined with 4 mesh x .080" woven wire (.170" openings)
  • 304 Stainless Steel construction throughout
  • Natural finish

 

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Three M Tool Part #NMA-302002

Three M Tool Part #NMA-302002

Three M Tool Part #CT-110909

Three M Tool Part #CT-110909

Specialized part racks

Application: Stainless Steel Carrier Basket with Inserts  Trays for use in Cleaning and Dipping Process.
Size:

11"L x 9"W x 9-1/2"H
Approximate Outside Dimensions 

Features:
  • 1/4" Dia. rod frame with two grab handles
  • Bottom level is an 1-1/2" tall "fixed basket" (welded to carrier) lined bottom and sides with 12 mesh x .023" woven wire (.063" openings)
  • Middle and upper levels are 1-1/2" tall "removable basket" (slid on angled supports) lined bottom and sides with 16 mesh x .018" woven wire (.044" openings)
  • 304 Stainless Steel construction throughout
  • Electropolished after fabrication

 

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Three M Tool Part #CT-110909

Three M Tool Part #CT-110909

Three M Tool Part #NBO-251803

Three M Tool Part #NBO-251803

Specialized part racks

Application: Stainless Steel Carrier Basket with Inserts for use in Cleaning and Dipping Process.
Size:

25-1/2"L x 18-1/2"W x 2-15/16"H
Approximate Outside Dimensions 

Features:
  • 5/16" Dia. rod frame with straight vertical supports
  •  three parallel bottom crossbars
  • 1/4" Dia. rod part grid inside holds 16 parts
  • stacking corners
  • Lined bottom and lid with 2 mesh x .063" welded wire (.437" openings)
  • 304 Stainless Steel construction throughout
  • Electropolished 

 

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Three M Tool Part #NBO-251803

Three M Tool Part #NBO-251803

Three M Tool Part #COS-130904

Three M Tool Part #COS-130904 

Specialized part racks

Application: Stainless Steel Part Rack
Size:

13-1/2"L x 9-1/2"W x 9.5"H
Approximate Outside Dimensions

Features:
  • 1/4" Dia. rod frame with crossing loops to hold six 2-5/16" crossing loop mandrels 
  • 9.5"Tall (overall height) single grab handle with Delrin over-grip
  • 304 Stainless Steel 

 

 

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Three M Tool Part #COS-130904

Three M Tool Part #COS-130904

Three M Tool Part #ADD-190915

Three M Tool Part #ADD-190915  

Specialized part racks

Application: Stainless Steel Carrier Frame with 5 Removable Part Hooks
Size:

18"L x 14"W x 10"H
Approximate Outside Dimensions

Features:
  • 1/4" Dia, rod Carrier frame with Straight vertical supports
  • 11ga. rails with U-shaped brackets to hold 5 removable part hooks
  • Each removable part hook to be 1/4" dia. rod rectangular loop crossbar with top loop to act as loading handle with five 1/8" Dia. single-sided L-shaped hooks
  • Two 12" tall manual dip handles on 18" side of carrier frame
  • 304 Stainless Steel
  • Carrier Frame Electropolished
  • Part Hooks Powder Coated with Black Nylon after Fabrication

 

 

 

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Three M Tool Part #ADD-190915

Three M Tool Part #ADD-190915

Three M Tool Part #GSS-110910 & #GSS-110907 (Work Rest)

Three M Tool Part #GSS-110910 & #GSS-110907 (Work Rest)
 

Specialized part racks

Application: Stackable Stainless Steel Park Rack with Work Rest
Size:

11-1/2"L x 9-1/2"W x
13-13/16"H (Part Rack)
11-1/2"Lx9-1/2"Wx4-3/4"H (Work Rest)
Approximate Outside Dimensions

Features:
  • (Part Rack) Vertical Grab Handles with Delrin Handle Sleeves
  • Five Crossbars each with five 3/16" bar to enter cross hole in molded plug (Capacity: 25 parts)
  • 304 Stainless Steel
  • Electropolished
  • (Work Rest) 1/4" Dia. rod frame with Stacking tabs to support Part Rack
  • #GSS-110910 off tank bottom
  • Tabs angled inward for easy jam-free engagement with Part Rack
  • Four 1/4"-20 Truss-Head screws with jam nuts though nuts welded to bottom frame to give height adjustability
  • 304 Stainless Steel
  • Electropolished

 

 

 

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Three M Tool Part #GSS-110910 & #GSS-110907 (Work Rest)

Three M Tool Part #GSS-110910 & #GSS-110907 (Work Rest)

Three M Tool Part #CT-160708-4 & <BR> #CT-160708-4-4

Three M Tool Part #CT-160708-4 & #CT-160708-4-4
 

Specialized part racks

Application: Stainless Steel Hanging Basket with Document Tube and Shelving  for holding parts securely through the Cleaning Process
Size:

15-7/8"L x7-5/8"Wx14-1/4"H
Approximate Outside Dimensions

Features:
  • Hinged Door with Thumb Latches
  • One 3" OD x.065" wall tube with a liquid-tight plug at basket end
  • 1/4" dia. hook on end for vertical hanging
  • Open interior to accept any 3 of the large insert shelves plus one open tray insert
  • Large Spring Clip Insert (for UH1 Cups) made with seven .105" Dia. Springs
  • Ends covered with 1/8" thick Polypropylene tubing
  • 304 Stainless Steel
  • Electropolished

 

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Three M Tool Part #CT-160708-4 &
#CT-160708-4-4

Three M Tool Part #CT-160708-4 &
#CT-160708-4-4

Three M Tool Part #CT-150906

Three M Tool Part #CT-150906

Specialized part racks

Application: Stainless Steel Hanging Basket with Document Tube
Size:

11.5" L x 6" W x 8" H
Approximate ouside dimensions

Features:
  • Removable Compression Lid with V-Spring actuated pins that engage 11 Ga. punched bars on basket side walls
  • One 4"OD x 6.5" Tall x .048" wall tube with a liquid-tight plug at basket end
  • 2 Mesh x .063" Welded wire
  • 304 Stainless Steel
  • Electropolished

 

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Three M Tool Part #CT-150906

Three M Tool Part #CT-150906

Wire Basket with Adjustable Part Dividers<br>
Three M Tool Part #HER-171004

Wire Basket with Adjustable Part Dividers

Three M Tool Part #HER-171004

Specialized part racks

Application: Infinitely adjustable crossbars needed to hold medical devices for Cleaning.
Size:

17" L x 10" W x 5-13/16" H Approximate Outside Dimensions

Features:
  • Stacking Feet
  • Six Pairs of Adjustable part holding arms made from 11 ga. sheet
  • Lined bottom with 2 Mesh x .047 (.453" Openings)
  • 304 stainless steel
  • Electropolished finish

 

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Wire Basket with Adjustable Part Dividers
Three M Tool Part #HER-171004

Wire Basket with Adjustable Part Dividers
Three M Tool Part #HER-171004

Specialized Oven Drying Form<BR>
Three M Tool Part #FIC-301108

Specialized Oven Drying Form

Three M Tool Part #FIC-301108

Specialized part racks

Application: Stainless Steel Drying Racks with Handles to support molded fiber parts in a specific shape while in a curing oven
Size:

30"L x 10-23/32" W x 5-9/16"H
Approximate Outside Dimensions

Features:
  • 1/4" Diameter Rod base frame with 3/16" cross rods to match Part Profile
  • Two parallel 1/2" grab handles
  • 304 Stainless Steel, natural finish

 

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Specialized Oven Drying Form
Three M Tool Part #FIC-301108

Specialized Oven Drying Form
Three M Tool Part #FIC-301108

Three M Tool Part #RHS-362408

Three M Tool Part #RHS-362408

Specialized part racks

Application: Stainless Steel Carrier Basket with Insert for use in Cleaning and Dipping Process.
Size:

36"L x 24"W x 8-1/2"H
Approximate Outside Dimensions 

Features:
  • Sized to Hold RHS-342203
  • 3/8" Dia. rod frame with gusseted vertical supports and five longitudinal bottom crossbars
  • Stacking Dual Grip Handles
  • Lined Bottom with 1 Mesh x .105" woven wire (1.0" openings)
  • 304 Stainless Steel
  • (Insert) 34.1"L x 22.9"W x 3.2"H
  • 3/8" Dia. rod frame with straight vertical supports
  • Interior to include two levels of parallel crossbars as shown
  • Rod spacing differs between levels
  • 304 Stainless Steel

 

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Three M Tool Part #RHS-362408

Three M Tool Part #RHS-362408